Fireplace refractory panels and fireplace liners, also known as a fireplace wall, offer a simple and cost-effective way to enhance the appearance of your hearth. Fireplace refractory panels make up the interior walls of your fireplace. This is a prefab builder-installed wood / gas fireplace of unknown manufacture, mid 2000s. Fireplace refractory panels make up the interior walls of your fireplace. Many times, refractory kits will be shipped in multiple cartons. Try to find out the manufacturer of your fireplace as this would make it 10 times easier to find a replacement. Click on the 'O' and you will be taken to our generic refractory panel page where you can get a piece cut to size. The panels sit on angles designed to direct the fast-moving hot air into the house. Then clear any loose mortar from the firebox floor and walls. Replacing refractory panels in a fireplace can become necessary as the fireplace ages. Fullwatt 50" Electric Fireplace in Recessed and Wall Mounted Fireplace with Remote Control Touch Screen Adjustable 12 … Just bought a house and hired a chimney inspection before using the fireplace. When replacing these panels you must go slow and easy as these panels are very fragile and brittle. Just remember to have a round saw with a diamond blade and sufficient panel material to interchange the desired panels. For safety reasons cracks over 1/4" need to be addressed and to avoid deterioration of the steel back wall you might need to replace your fireplace liner. Each of these fires should last about a half an hour! If you have a prefabricated (also known as a factory-made) fireplace, your firebox is surrounded by refractory panels on its sides and bottom. Do you need to replace your firebox refractory panel? But yes follow averagedude advice. ... White Herringbone Refractory Panels. The Chimney Safety Institute of America (CSIA) warns that a cracked fireplace refractory should be replaced if the crack is 1/16 of an inch wide, or you can fit the end of a nickel into it. If the side panel has a tapered edge, this edge should be placed toward the front. These refractory panels’ works as the side slabs for firebox of the fireplace. Now use the saw to cut out the outline that you have made with pencil. While this may be tougher to determine, if more than a quarter inch of the surface has worn off the panel, it is too thin and needs replacement. 80. Simply remove yours, measure your length and width and add 2" on each side so you can trim to perfection upon receipt and installation. Scrape out as much of the ash from the fireplace as possible, then scrub the floor of the fireplace with dish soap and water. I'm looking to potentially replace my fireplace's refractory panels, and I was looking to pull them out and see if they are a repair or replace job. A factory built fireplace is exactly what it sounds like: a firebox unit manufactured off-site and brought to a home for installation. A general rule of thumb that we follow is that if you can either get an edge of a dime or credit card into the crack: it’s replacement time! The heat from even a small fire can be intense, and the metal components of the firebox inside your fireplace can warp from the heat if not protected. How do I know if my firebox refractory panels need to be replaced? These slabs serve a few completely different purposes, and you really don't want to … You can also go online to your particular manufacurers site and get it there. We recommend wearing work gloves and safety goggles when custom fitting these panels. Refractory Panel As Marco Fireplace Part Parts Paneling Masonry. Protecting your chimney with a water repellent is different than sealing it with a sealer. Majestic Fireplace Refractory Panels. Ed Firebox Repairs. If this refractory panel provides the look you want, we can custom-cut yours to specifications, wrap it and ship it directly to you. If the brick has broken into more than one piece, apply a layer of cement along one edge of the break and push the pieces firmly back together. Replacement Fireplace Refractory Panels Keep Factory-Built Fireplaces Safe. We Can Replace Your Pre Fab Firebox Panels A firebox is the inside area of a fireplace where the fire burns. I assume this is a prefab fire place.. The most important purpose is protection as part of the insulative barrier between the home and the fire. A certified chimney professional will be able to identify the signs of damage to the refractory panels and replace them, hopefully before any damage to the firebox has occurred. Hargrove Replacement Fireplace Refractory Panel 24 Inch X 28. Place a small amount of refractory mortar on the bottom of the replacement firebrick's hole in the fireplace, using the margin trowel to spread the mortar across the top of the firebricks below the replacement firebrick. The most logical "fix", if needed, would be to dry-set half-thick refractory brick, or install a panel of some other refractory material. Since installation itself is dirty work, one should spread out a tarp in front of the fireplace and out into the room. Refractory Panels serve two main purposes: 1. After some drying time, clean up the joint lines for a smooth finish. In a masonry fireplace, firebrick is used to construct the firebox. Place the old panel on prime of the brand new panel and trace around it utilizing a pencil. 80. After the frigid 2013 to 2014 winter, everyone has staying warm on their minds. A curing fire consists of lighting a small bundle of dry kindling or a small Dura-flame type starter. This increases the efficiency of the fireplace significantly, meaning you spend less money because the fire uses less fuel to create more heat. Our DIY eBook solution is here. Your email address will not be published. Experts also recommend switching out the old panels if a nickel on its end can slide in between two panels. If you are undecided what the refractory panels are, they're the slabs that sit inside your hearth's firebox. I first want to thank you for visiting our site. This is a prefab builder-installed wood / gas fireplace of unknown manufacture, mid 2000s. These panels are made to withstand heat and add strength and durability to the fireplace. I have removed all … They are screwed into place and fit together so seamlessly that refractory mortar between them is scarcely necessary. Significant heat loss transferred to the metal fireplace construction. An annual inspection is recommended anyway, so you can ask then. Also, if the refractory starts to crumble and fall apart in chunks, you should replace it. Keep in mind that these particular Vermiculite Upon completion of panel cutting and installation, the panels will need to be cured to remove any excess moisture that remains. Significant heat loss transferred to the metal fireplace construction. However, keeping warm has different requirements for those staying indoors. As a metal firebox becomes hotter, there’s a chance the heat will transfer to the wood. In many homes throughout Hudson Valley, a fireplace plays a big role in warming up the space. It’s difficult to find the right panels for these fireplaces as many of the manufacturers are out of business, but by using the manufacturer’s model and serial number you can most often find the guidelines for replacing the panels by a simple Google search! They are a cost effective, simple way of enhancing the appearance of your hearth. Please Note: CFM / Majestic / MHSC has recently changed the color of the brick for the BR and BC 36" & 42". Majestic Fireplace Refractory Panels . Step 10 Universal Fireplace Replacement Stack Brick Refractory Panel U2428 U2428UPS. Each of these fires should last about a half an hour! If you have a prefabricated fireplace, commonly known as a factory-made fireplace you have refractory panels on the sides and bottom of your firebox. Most factory-built fireplaces manufactuers require replacement of the refractory panels of the firebox when a dime, on end, can be Free educational information and money-saving tips from Chimney Sweeping Contractor Clay Lamb. Check to be certain that the air is free of any debris from the old panels. These curing fires are required in order to dry out any remaining moisture trapped inside their refectory panels. Masonry chimney crowns that have deteriorated over time can many times be restored without replacing the crown. If a panel of a prefabricated metal fireplace develops extensive cracks or is beginning to crumble, replace it with a new panel. Our selection includes accessories compatible with all of the most popular fireplace brands, including Vanguard, Empire, and Monessen. Find answers to your creosote problems as we show you how to get rid of dangerous 3rd degree creosote. Learn how your comment data is processed. These cut-to-Fit panels can be installed in prefabricated, factory built, zero clearance, and masonry fireplaces. FREE Shipping. If you decide to replace, there are a number of companies that manufacture refractory panels for replacing existing ones, as well as companies that furnish a little larger panel, often called a “blank” that can be cut to size to fit the fireplace. Learn why you should never use a sealer. Now check your email to confirm your subscription. 3. Remove the grill and clean out the fireplace. A. The replacement itself does not take that long; it normally consists of removing a few screws that hold a bracket in place, removing the bracket and taking the damaged panel out. Then clear any loose mortar from the firebox floor and walls. If you are ordering replacement panels that are white (original color) please indicate that when placing your order. Replacement Fireplace Refractory Panels . The panels sit on angles designed to direct the fast-moving hot air into the house. They can also get cracked by over-firing of the system (building a fire that is too large for the system to handle. These walls protect any nearby combustibles, like woodwork and drywall, from experiencing excess heat from the fire. Here’s what […] This is a job that most do-it-yourselfers can handle: Simply remove the old panel by unscrewing the screws that hold it in place and install the new panel; it should fit snuggly against the adjoining panels. Fireplace refractory panels lowes. There is wood framing around the firebox. one is this- a crack in the rear panel with a shallow chunk missing. If so, chances are there was a crack in the refractory panels. When a panel has wide cracks, multiple cracks or portions of a panel are missing or damaged, then it would be wise to replace the panel. Start by scrubbing excess ash and dust from the walls of the fireplace to expose the brick. Leaky Chimney? $1,324.80 $ 1,324. These get cracked and beat up by heavy pieces of firewood being thrown (as opposed to gently placed…) into the firebox. Learn how to repair crumbling mortar in a fireplace in just a few basic steps. Replacing Refractory Panels in Pre-fab Fireplaces. 2. The company cited a 900 dollar repair job to replace the refractory panels due to two pieces of damage. Cut to fit Refractory Panels are manufactured using the highest quality ingredients available. $1,324.80 $ 1,324. Refractory panels are usually stuck onto the back of the firebox with a mixture of screws and refractory cement, so getting one out of the fireplace is sometimes a difficult task. WHEN TO REPLACE REFRACTORY One should consider replacing the refractory when large cracks occur. Slide the refractory panel into position. I have a Temco 42" Flush Face Heat Circulating Fireplace. If you are ordering replacement panels that are white (original color) please indicate that when placing your order. Pre-fabricated fireboxes have refractory panels that form an insulating barrier between the fire inside them and their sheet-metal exteriors. You should also replace fireplace refractory if the surface is abraded to 1/4 of an inch. The refractory panels in your hearth are vital, and may by no means be taken for granted. I have owned and operated American Chimney since 1981. What is a Firebox? by Kevin Fox | Refractory Panel Replacement, Schedule an appointment TODAY! Only 4 left in stock - order soon. Start by scrubbing excess ash and dust from the walls of the fireplace to expose the brick. 2. These spots become weaker over time and will begin to crack. This area, on brick and mortar chimneys, is typically constructed with firebrick and refractory cement. An expert chimney inspector can help you determine if the panels need replacement, but you can also keep an eye out, as well. Most manufacturer refectory panels are about an inch thick and many professional chimney sweeps will order a larger panel than they need to get proper proportions for a replacement panel for the existing fireplace. The left panel has the gas line running through it, … For safety reasons cracks over 1/4" need to be addressed and to avoid deterioration of the steel back wall you might need to replace your fireplace liner. This is to obtain the benefit of any heat reflection back into the living space. Refractory panels serve two main purposes. If the crack is larger than 1/16 inch (thickness of a nickel) the refractory should be changed. Majestic Fireplace Refractory Panels . According to the internet, it should be a piece of cake to replace the back wall (refractory panel) of my fireplace. Fireplace refractory panels and fireplace liners also known as a fireplace wall offer a simple and cost effective way to … Manufactures’ opinions will vary when it comes time to replacinging damaged panels. Learn how to fix your crown yourself. Replacement refractory panels help to keep factory-built fireplaces safe by providing proper insulation. If you are seeing visual cracks or chunks of spalling bricks fall off the face of the fireplace panels, we suggest to replace the damaged panels with new ones! How To Fix Fireplace Cracks In this post we will look at 3 different areas where problems may occur and how to fix them. If you need to replace fireplace liners or. Your fireplace grates can also play a role in the cracking of your firebox refractory panels as some grates scrape the back wall and cause spots in the panels. A factory built fireplace also costs significantly less than a custom made or masonry fireplace since the factory built units are mass produced. FREE Shipping. The panels inside of the firebox are called refractory panels. Although a crack may not seem like an issue, it will defiantly affect the efficiency of your fireplace. 1. Ed Or Damaged Fireplace Panels Ers Ask. Free Shipping by Amazon ... Superior WRE3036WH 36" Outdoor Wood Burning Fireplace, White Herringbone Refractory Panels. If you look inside the firebox in a pre-fab fireplaces you may see what looks to be a brick-like walls. We have the question: when to replace a prefab firebox panel? Learn how to repair crumbling mortar in a fireplace in just a few basic steps. Refractory replacement on a factory-built fireplace is a relatively simple task, which is usually executed by simply unscrewing a bracket, removing the original refractory and installing the new panel. I had to replace mine and it was only 23 bucks! However, over time, the brick, mortar, or panels can crack and crumble, creating a serious fire hazard. Success! We reinstall the new refractory panels using the retaining brackets from the first panels. Withstands temperatures over 1900 ºF with minimal thermal expansion. These curing fires are required in order to dry out any remaining moisture trapped inside their refectory panels. According to the Chimney Safety Institute of America (CSIA) the firebox refractory panels should be replaced when a nickel on end can fit into the crack or when the surface is abraded more than ¼”. Create a mortar bed twice as high as the neighboring firebrick's mortar joints. You can also go online to your particular manufacurers site and get it there. Replacement Refractory Panel 24 inch X 28 inch x 1(+-) inch. Fireplace Panels and Liners Fireplace refractory panels and fireplace liners offer. If the refractory panels show any obvious signs of damage like holes, cracks, or a crumbling surface, the panels should be replaced before lighting another fire. Refractory panels also direct heat into the home, as suggested by the name. Call your local fireplace dealer with this info (H.D. Wipe any excess cement from the brick. If you were to burn in a prefab fireplace with damaged refractory panels, three things could happen: 1. Do you need to replace your firebox refractory panel? During your annual Chimney Cleaning and Safety Inspection, did your sweep recommend you replace the refractory panels? For security purposes, please enter the following code: Clay Lamb is a Cincinnati Chimney Sweep contractor and the executive producer of the YouTube channel, podcast, and blog Ask the Chimney Sweep. After some drying time, clean up the joint lines for a smooth finish. Chimney flashings are frequently the source of water leaks and old dried out tar can crack and allow water through. Also, if the refractory starts to crumble and fall apart in chunks, you should replace it. Because of the extreme environment of the refractory panels, they do require regular inspection and even replacement to keep the fireplace functioning safely. the entire set of panels−even if only on panel is cracked. Often it is necessary to remove a side panel in order to remove the back wall or the firebox floor. In fact, these are refractory panels that fit together to form the interior walls of the fireplace. My old marco fireplace panels are about 600 now due to marco being out of business. Fireplace refactory panels are an easy way to transform the appearance of your fireplace. sometimes the panels can be repaired. Majestic Fireplace Refractory Panels. They serve two main purposes, to reflect heat generated from the fire back into the room and to keep heat from penetrating into the firebox causing it damage. Once this curing process is finishes, you’re ready to enjoy normal fires. FREE Shipping. Along with any part of your home, your fireplace requires maintenance to ensure your family’s safety during its use. 1" Thick Panels Engineered For Extreme Heat *Note: Actual panel dimensions and thickness may vary by up to 1'' due to refractory casting and curing process. You lift it gently out of place before installing the new refractory panels. My old marco fireplace panels are about 600 now due to marco being out of business. We won't send you spam. Refractory panels reflect heat, generated from the fire, back into the room. They serve two main purposes, to reflect heat generated from the fire back into the room and to keep heat from penetrating into the firebox causing it damage. Call your local fireplace dealer with this info (H.D. If you live in the lower Hudson Valley area of New York and have a factory-built fireplace, have an inspector out soon to check the condition of the refractory panels. But trying to get the front 3 metal panels off is a nightmare. This The ability to control dust is one of the best reasons I recommend for having a professional chimney sweep do this type of repair as they are well equipped to handle dust control. This increases the efficiency of the fireplace significantly, meaning you spend less money because the fire uses less fuel to create more heat. I have a Temco 42" Flush Face Heat Circulating Fireplace. According to the internet, it should be a piece of cake to replace the back wall (refractory panel) of my fireplace. On top of these walls lay decorative panels that are visible from the inside of the room. Replacing Refractory Panels in Pre-fab Fireplaces If you look inside the firebox in a pre-fab fireplaces you may see what looks to be a brick-like walls. 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